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5457 Aluminum vs. C90200 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C90200 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C90200 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
70
Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.0 to 22
30
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
41
Tensile Strength: Ultimate (UTS), MPa 130 to 210
260
Tensile Strength: Yield (Proof), MPa 50 to 190
110

Thermal Properties

Latent Heat of Fusion, J/g 400
200
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 660
1050
Melting Onset (Solidus), °C 630
880
Specific Heat Capacity, J/kg-K 900
370
Thermal Conductivity, W/m-K 180
62
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
13
Electrical Conductivity: Equal Weight (Specific), % IACS 150
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.4
3.3
Embodied Energy, MJ/kg 160
53
Embodied Water, L/kg 1190
370

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
63
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
55
Stiffness to Weight: Axial, points 14
7.0
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 13 to 21
8.3
Strength to Weight: Bending, points 21 to 28
10
Thermal Diffusivity, mm2/s 72
19
Thermal Shock Resistance, points 5.7 to 9.0
9.5

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0 to 0.0050
Antimony (Sb), % 0
0 to 0.2
Copper (Cu), % 0 to 0.2
91 to 94
Iron (Fe), % 0 to 0.1
0 to 0.2
Lead (Pb), % 0
0 to 0.3
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.080
0 to 0.0050
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0
6.0 to 8.0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.5
Residuals, % 0 to 0.1
0 to 0.6