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5457 Aluminum vs. C90400 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C90400 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C90400 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
77
Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.0 to 22
24
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
41
Tensile Strength: Ultimate (UTS), MPa 130 to 210
310
Tensile Strength: Yield (Proof), MPa 50 to 190
180

Thermal Properties

Latent Heat of Fusion, J/g 400
190
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
990
Melting Onset (Solidus), °C 630
850
Specific Heat Capacity, J/kg-K 900
370
Thermal Conductivity, W/m-K 180
75
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
12
Electrical Conductivity: Equal Weight (Specific), % IACS 150
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.4
3.5
Embodied Energy, MJ/kg 160
56
Embodied Water, L/kg 1190
370

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
65
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
150
Stiffness to Weight: Axial, points 14
7.0
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 13 to 21
10
Strength to Weight: Bending, points 21 to 28
12
Thermal Diffusivity, mm2/s 72
23
Thermal Shock Resistance, points 5.7 to 9.0
11

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0 to 0.0050
Antimony (Sb), % 0
0 to 0.020
Boron (B), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
86 to 89
Iron (Fe), % 0 to 0.1
0 to 0.4
Lead (Pb), % 0
0 to 0.090
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 0.010
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.080
0 to 0.0050
Sulfur (S), % 0
0.1 to 0.65
Tin (Sn), % 0
7.5 to 8.5
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
1.0 to 5.0
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0 to 0.1
0 to 0.7