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5457 Aluminum vs. C94800 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C94800 bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C94800 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.0 to 22
22
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
43
Tensile Strength: Ultimate (UTS), MPa 130 to 210
310
Tensile Strength: Yield (Proof), MPa 50 to 190
160

Thermal Properties

Latent Heat of Fusion, J/g 400
200
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 660
1030
Melting Onset (Solidus), °C 630
900
Specific Heat Capacity, J/kg-K 900
380
Thermal Conductivity, W/m-K 180
39
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
12
Electrical Conductivity: Equal Weight (Specific), % IACS 150
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.4
3.5
Embodied Energy, MJ/kg 160
56
Embodied Water, L/kg 1190
350

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
58
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
110
Stiffness to Weight: Axial, points 14
7.2
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 13 to 21
9.8
Strength to Weight: Bending, points 21 to 28
12
Thermal Diffusivity, mm2/s 72
12
Thermal Shock Resistance, points 5.7 to 9.0
11

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0 to 0.0050
Antimony (Sb), % 0
0 to 0.15
Copper (Cu), % 0 to 0.2
84 to 89
Iron (Fe), % 0 to 0.1
0 to 0.25
Lead (Pb), % 0
0.3 to 1.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 0.2
Nickel (Ni), % 0
4.5 to 6.0
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.080
0 to 0.0050
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0
4.5 to 6.0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
1.0 to 2.5
Residuals, % 0 to 0.1
0 to 1.3