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5457 Aluminum vs. C96300 Copper-nickel

5457 aluminum belongs to the aluminum alloys classification, while C96300 copper-nickel belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C96300 copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
150
Elastic (Young's, Tensile) Modulus, GPa 68
130
Elongation at Break, % 6.0 to 22
11
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
49
Tensile Strength: Ultimate (UTS), MPa 130 to 210
580
Tensile Strength: Yield (Proof), MPa 50 to 190
430

Thermal Properties

Latent Heat of Fusion, J/g 400
230
Maximum Temperature: Mechanical, °C 180
240
Melting Completion (Liquidus), °C 660
1200
Melting Onset (Solidus), °C 630
1150
Specific Heat Capacity, J/kg-K 900
400
Thermal Conductivity, W/m-K 180
37
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
6.0
Electrical Conductivity: Equal Weight (Specific), % IACS 150
6.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
42
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
5.1
Embodied Energy, MJ/kg 160
76
Embodied Water, L/kg 1190
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
59
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
720
Stiffness to Weight: Axial, points 14
8.2
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 13 to 21
18
Strength to Weight: Bending, points 21 to 28
17
Thermal Diffusivity, mm2/s 72
10
Thermal Shock Resistance, points 5.7 to 9.0
20

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.15
Copper (Cu), % 0 to 0.2
72.3 to 80.8
Iron (Fe), % 0 to 0.1
0.5 to 1.5
Lead (Pb), % 0
0 to 0.010
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.25 to 1.5
Nickel (Ni), % 0
18 to 22
Niobium (Nb), % 0
0.5 to 1.5
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0 to 0.5