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5457 Aluminum vs. N06255 Nickel

5457 aluminum belongs to the aluminum alloys classification, while N06255 nickel belongs to the nickel alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is N06255 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 6.0 to 22
45
Fatigue Strength, MPa 55 to 98
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
81
Shear Strength, MPa 85 to 130
460
Tensile Strength: Ultimate (UTS), MPa 130 to 210
660
Tensile Strength: Yield (Proof), MPa 50 to 190
250

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1000
Melting Completion (Liquidus), °C 660
1470
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
450
Thermal Expansion, µm/m-K 24
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
8.5
Embodied Carbon, kg CO2/kg material 8.4
9.4
Embodied Energy, MJ/kg 160
130
Embodied Water, L/kg 1190
270

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
230
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 13 to 21
22
Strength to Weight: Bending, points 21 to 28
20
Thermal Shock Resistance, points 5.7 to 9.0
17

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
23 to 26
Copper (Cu), % 0 to 0.2
0 to 1.2
Iron (Fe), % 0 to 0.1
6.0 to 24
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Molybdenum (Mo), % 0
6.0 to 9.0
Nickel (Ni), % 0
47 to 52
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0 to 0.69
Tungsten (W), % 0
0 to 3.0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0