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5457 Aluminum vs. N08024 Nickel

5457 aluminum belongs to the aluminum alloys classification, while N08024 nickel belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is N08024 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
34
Fatigue Strength, MPa 55 to 98
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 85 to 130
410
Tensile Strength: Ultimate (UTS), MPa 130 to 210
620
Tensile Strength: Yield (Proof), MPa 50 to 190
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
990
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 630
1380
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 180
12
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
41
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.4
7.2
Embodied Energy, MJ/kg 160
99
Embodied Water, L/kg 1190
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
170
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
21
Strength to Weight: Bending, points 21 to 28
20
Thermal Diffusivity, mm2/s 72
3.2
Thermal Shock Resistance, points 5.7 to 9.0
15

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
22.5 to 25
Copper (Cu), % 0 to 0.2
0.5 to 1.5
Iron (Fe), % 0 to 0.1
26.6 to 38.4
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 5.0
Nickel (Ni), % 0
35 to 40
Niobium (Nb), % 0
0.15 to 0.35
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.035
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0