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5457 Aluminum vs. N08800 Stainless Steel

5457 aluminum belongs to the aluminum alloys classification, while N08800 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is N08800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
4.5 to 34
Fatigue Strength, MPa 55 to 98
150 to 390
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 85 to 130
340 to 580
Tensile Strength: Ultimate (UTS), MPa 130 to 210
500 to 1000
Tensile Strength: Yield (Proof), MPa 50 to 190
190 to 830

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 660
1390
Melting Onset (Solidus), °C 630
1360
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180
12
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.4
5.3
Embodied Energy, MJ/kg 160
76
Embodied Water, L/kg 1190
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
42 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
96 to 1740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
18 to 35
Strength to Weight: Bending, points 21 to 28
18 to 28
Thermal Diffusivity, mm2/s 72
3.0
Thermal Shock Resistance, points 5.7 to 9.0
13 to 25

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0.15 to 0.6
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
19 to 23
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0 to 0.1
39.5 to 50.7
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.5
Nickel (Ni), % 0
30 to 35
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
0.15 to 0.6
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0

Comparable Variants