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5457 Aluminum vs. ZE63A Magnesium

5457 aluminum belongs to the aluminum alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
73
Elastic (Young's, Tensile) Modulus, GPa 68
46
Elongation at Break, % 6.0 to 22
7.7
Fatigue Strength, MPa 55 to 98
120
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 85 to 130
170
Tensile Strength: Ultimate (UTS), MPa 130 to 210
300
Tensile Strength: Yield (Proof), MPa 50 to 190
190

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
510
Melting Onset (Solidus), °C 630
390
Specific Heat Capacity, J/kg-K 900
950
Thermal Conductivity, W/m-K 180
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
31
Electrical Conductivity: Equal Weight (Specific), % IACS 150
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.7
2.0
Embodied Carbon, kg CO2/kg material 8.4
24
Embodied Energy, MJ/kg 160
180
Embodied Water, L/kg 1190
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
20
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
400
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
58
Strength to Weight: Axial, points 13 to 21
40
Strength to Weight: Bending, points 21 to 28
48
Thermal Diffusivity, mm2/s 72
57
Thermal Shock Resistance, points 5.7 to 9.0
17

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.1
0
Magnesium (Mg), % 0.8 to 1.2
89.6 to 92
Manganese (Mn), % 0.15 to 0.45
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.080
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0 to 0.1
0 to 0.3