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5457-O Aluminum vs. 6066-O Aluminum

Both 5457-O aluminum and 6066-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is 6066-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32
43
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 22
17
Fatigue Strength, MPa 55
97
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85
95
Tensile Strength: Ultimate (UTS), MPa 130
160
Tensile Strength: Yield (Proof), MPa 50
93

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 630
560
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 180
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
40
Electrical Conductivity: Equal Weight (Specific), % IACS 150
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
23
Resilience: Unit (Modulus of Resilience), kJ/m3 18
61
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 13
16
Strength to Weight: Bending, points 21
23
Thermal Diffusivity, mm2/s 72
61
Thermal Shock Resistance, points 5.7
6.9

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
93 to 97
Chromium (Cr), % 0
0 to 0.4
Copper (Cu), % 0 to 0.2
0.7 to 1.2
Iron (Fe), % 0 to 0.1
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
0.8 to 1.4
Manganese (Mn), % 0.15 to 0.45
0.6 to 1.1
Silicon (Si), % 0 to 0.080
0.9 to 1.8
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.25
Residuals, % 0 to 0.1
0 to 0.15