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5457-O Aluminum vs. 6082-O Aluminum

Both 5457-O aluminum and 6082-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is 6082-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32
40
Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 22
18
Fatigue Strength, MPa 55
91
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85
84
Tensile Strength: Ultimate (UTS), MPa 130
140
Tensile Strength: Yield (Proof), MPa 50
85

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 630
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
42
Electrical Conductivity: Equal Weight (Specific), % IACS 150
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
22
Resilience: Unit (Modulus of Resilience), kJ/m3 18
52
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13
14
Strength to Weight: Bending, points 21
21
Thermal Diffusivity, mm2/s 72
67
Thermal Shock Resistance, points 5.7
6.0

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
95.2 to 98.3
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
0.6 to 1.2
Manganese (Mn), % 0.15 to 0.45
0.4 to 1.0
Silicon (Si), % 0 to 0.080
0.7 to 1.3
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.2
Residuals, % 0 to 0.1
0 to 0.15