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5457-O Aluminum vs. Annealed SAE-AISI A4

5457-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI A4 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is annealed SAE-AISI A4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32
210
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 22
21
Fatigue Strength, MPa 55
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 85
450
Tensile Strength: Ultimate (UTS), MPa 130
710
Tensile Strength: Yield (Proof), MPa 50
370

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 630
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
40
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.8
Embodied Energy, MJ/kg 160
24
Embodied Water, L/kg 1190
59

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
120
Resilience: Unit (Modulus of Resilience), kJ/m3 18
370
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13
25
Strength to Weight: Bending, points 21
23
Thermal Diffusivity, mm2/s 72
11
Thermal Shock Resistance, points 5.7
23

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
1.0 to 1.1
Chromium (Cr), % 0
0.9 to 2.2
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.1
92 to 95.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
1.8 to 2.2
Molybdenum (Mo), % 0
0.9 to 1.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0