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5457-O Aluminum vs. Annealed SAE-AISI H25

5457-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI H25 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is annealed SAE-AISI H25.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32
210
Elastic (Young's, Tensile) Modulus, GPa 68
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 130
710

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Melting Completion (Liquidus), °C 660
1750
Melting Onset (Solidus), °C 630
1700
Specific Heat Capacity, J/kg-K 900
420
Thermal Conductivity, W/m-K 180
26
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
38
Density, g/cm3 2.7
9.1
Embodied Carbon, kg CO2/kg material 8.4
6.2
Embodied Energy, MJ/kg 160
93
Embodied Water, L/kg 1190
83

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 13
22
Strength to Weight: Bending, points 21
20
Thermal Diffusivity, mm2/s 72
6.7
Thermal Shock Resistance, points 5.7
22

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.22 to 0.32
Chromium (Cr), % 0
3.8 to 4.5
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.1
77.2 to 81.3
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.15 to 0.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0.15 to 0.4
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
14 to 16
Vanadium (V), % 0 to 0.050
0.4 to 0.6
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0