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5457-O Aluminum vs. Annealed Monel K-500

5457-O aluminum belongs to the aluminum alloys classification, while annealed Monel K-500 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is annealed Monel K-500.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
160
Elongation at Break, % 22
34
Fatigue Strength, MPa 55
260
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
61
Shear Strength, MPa 85
430
Tensile Strength: Ultimate (UTS), MPa 130
640
Tensile Strength: Yield (Proof), MPa 50
310

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
900
Melting Completion (Liquidus), °C 660
1350
Melting Onset (Solidus), °C 630
1320
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 180
18
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 150
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.4
8.1
Embodied Energy, MJ/kg 160
120
Embodied Water, L/kg 1190
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
180
Resilience: Unit (Modulus of Resilience), kJ/m3 18
300
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 50
21
Strength to Weight: Axial, points 13
21
Strength to Weight: Bending, points 21
19
Thermal Diffusivity, mm2/s 72
4.8
Thermal Shock Resistance, points 5.7
21

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
2.3 to 3.2
Carbon (C), % 0
0 to 0.18
Copper (Cu), % 0 to 0.2
27 to 33
Iron (Fe), % 0 to 0.1
0 to 2.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.5
Nickel (Ni), % 0
63 to 70.4
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.35 to 0.85
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0