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5457-O Aluminum vs. Annealed Nickel 601

5457-O aluminum belongs to the aluminum alloys classification, while annealed nickel 601 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is annealed nickel 601.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 22
38
Fatigue Strength, MPa 55
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 85
440
Tensile Strength: Ultimate (UTS), MPa 130
660
Tensile Strength: Yield (Proof), MPa 50
290

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 660
1410
Melting Onset (Solidus), °C 630
1360
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
11
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
49
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.4
8.0
Embodied Energy, MJ/kg 160
110
Embodied Water, L/kg 1190
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
200
Resilience: Unit (Modulus of Resilience), kJ/m3 18
210
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 13
22
Strength to Weight: Bending, points 21
20
Thermal Diffusivity, mm2/s 72
2.8
Thermal Shock Resistance, points 5.7
17

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
1.0 to 1.7
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
21 to 25
Copper (Cu), % 0 to 0.2
0 to 1.0
Iron (Fe), % 0 to 0.1
7.7 to 20
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Nickel (Ni), % 0
58 to 63
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0