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5457-O Aluminum vs. Annealed Nickel 690

5457-O aluminum belongs to the aluminum alloys classification, while annealed nickel 690 belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is annealed nickel 690.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32
90
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 22
34
Fatigue Strength, MPa 55
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 85
420
Tensile Strength: Ultimate (UTS), MPa 130
640
Tensile Strength: Yield (Proof), MPa 50
250

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1010
Melting Completion (Liquidus), °C 660
1380
Melting Onset (Solidus), °C 630
1340
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
14
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.4
8.2
Embodied Energy, MJ/kg 160
120
Embodied Water, L/kg 1190
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
170
Resilience: Unit (Modulus of Resilience), kJ/m3 18
160
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13
21
Strength to Weight: Bending, points 21
20
Thermal Diffusivity, mm2/s 72
3.5
Thermal Shock Resistance, points 5.7
16

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
27 to 31
Copper (Cu), % 0 to 0.2
0 to 0.5
Iron (Fe), % 0 to 0.1
7.0 to 11
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 0.5
Nickel (Ni), % 0
58 to 66
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0