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5457-O Aluminum vs. Annealed SAE-AISI P20

5457-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI P20 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is annealed SAE-AISI P20.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32
160
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 22
23
Fatigue Strength, MPa 55
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 85
340
Tensile Strength: Ultimate (UTS), MPa 130
540
Tensile Strength: Yield (Proof), MPa 50
290

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
45
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.6
Embodied Energy, MJ/kg 160
21
Embodied Water, L/kg 1190
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
100
Resilience: Unit (Modulus of Resilience), kJ/m3 18
230
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13
19
Strength to Weight: Bending, points 21
19
Thermal Diffusivity, mm2/s 72
12
Thermal Shock Resistance, points 5.7
18

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.28 to 0.4
Chromium (Cr), % 0
0.4 to 2.0
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.1
95.2 to 98.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.35 to 0.71
Molybdenum (Mo), % 0
0.3 to 0.55
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0.2 to 0.8
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0