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5652 Aluminum vs. AWS E2209

5652 aluminum belongs to the aluminum alloys classification, while AWS E2209 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5652 aluminum and the bottom bar is AWS E2209.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.8 to 25
23
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 190 to 290
770

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 610
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
4.0
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1190
170

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 30
27
Strength to Weight: Bending, points 27 to 36
24
Thermal Diffusivity, mm2/s 57
4.3
Thermal Shock Resistance, points 8.4 to 13
20

Alloy Composition

Aluminum (Al), % 95.8 to 97.7
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0.15 to 0.35
21.5 to 23.5
Copper (Cu), % 0 to 0.040
0 to 0.75
Iron (Fe), % 0 to 0.4
58.4 to 66.9
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.010
0.5 to 2.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
8.5 to 10.5
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0