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5657 Aluminum vs. ASTM A229 Spring Steel

5657 aluminum belongs to the aluminum alloys classification, while ASTM A229 spring steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is ASTM A229 spring steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
490 to 550
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.6 to 15
14
Fatigue Strength, MPa 74 to 88
710 to 790
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 92 to 110
1020 to 1140
Tensile Strength: Ultimate (UTS), MPa 150 to 200
1690 to 1890
Tensile Strength: Yield (Proof), MPa 140 to 170
1100 to 1230

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 640
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
50
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 180
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1200
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
3260 to 4080
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 15 to 20
60 to 67
Strength to Weight: Bending, points 23 to 28
40 to 43
Thermal Diffusivity, mm2/s 84
14
Thermal Shock Resistance, points 6.7 to 8.6
54 to 60

Alloy Composition


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Aluminum (Al), % 98.5 to 99.4
0
Carbon (C), % 0
0.55 to 0.85
Copper (Cu), % 0 to 0.1
0
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
97.5 to 99
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0 to 0.030
0.3 to 1.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0.15 to 0.35
Sulfur (S), % 0
0 to 0.050
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.050
0

Comparable Variants