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5657 Aluminum vs. CC381H Copper-nickel

5657 aluminum belongs to the aluminum alloys classification, while CC381H copper-nickel belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is CC381H copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
91
Elastic (Young's, Tensile) Modulus, GPa 68
140
Elongation at Break, % 6.6 to 15
20
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
52
Tensile Strength: Ultimate (UTS), MPa 150 to 200
380
Tensile Strength: Yield (Proof), MPa 140 to 170
140

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 180
260
Melting Completion (Liquidus), °C 660
1180
Melting Onset (Solidus), °C 640
1120
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 210
30
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
6.8
Electrical Conductivity: Equal Weight (Specific), % IACS 180
6.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
40
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
5.0
Embodied Energy, MJ/kg 160
73
Embodied Water, L/kg 1200
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
60
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
68
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 15 to 20
12
Strength to Weight: Bending, points 23 to 28
13
Thermal Diffusivity, mm2/s 84
8.4
Thermal Shock Resistance, points 6.7 to 8.6
13

Alloy Composition


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Aluminum (Al), % 98.5 to 99.4
0 to 0.010
Carbon (C), % 0
0 to 0.030
Copper (Cu), % 0 to 0.1
64.5 to 69.9
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
0.5 to 1.5
Lead (Pb), % 0
0 to 0.030
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0 to 0.030
0.6 to 1.2
Nickel (Ni), % 0
29 to 31
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.080
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.5
Residuals, % 0 to 0.050
0