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5657 Aluminum vs. SAE-AISI 1080 Steel

5657 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1080 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.6 to 15
11
Fatigue Strength, MPa 74 to 88
300 to 360
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 92 to 110
460 to 520
Tensile Strength: Ultimate (UTS), MPa 150 to 200
770 to 870
Tensile Strength: Yield (Proof), MPa 140 to 170
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 640
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
51
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 180
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1200
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
610 to 920
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 15 to 20
27 to 31
Strength to Weight: Bending, points 23 to 28
24 to 26
Thermal Diffusivity, mm2/s 84
14
Thermal Shock Resistance, points 6.7 to 8.6
25 to 29

Alloy Composition


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Aluminum (Al), % 98.5 to 99.4
0
Carbon (C), % 0
0.75 to 0.88
Copper (Cu), % 0 to 0.1
0
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
98.1 to 98.7
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0 to 0.030
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0
Sulfur (S), % 0
0 to 0.050
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.050
0