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5657 Aluminum vs. SAE-AISI 50B60 Steel

5657 aluminum belongs to the aluminum alloys classification, while SAE-AISI 50B60 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is SAE-AISI 50B60 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
180 to 190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.6 to 15
12 to 20
Fatigue Strength, MPa 74 to 88
240 to 330
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 92 to 110
380
Tensile Strength: Ultimate (UTS), MPa 150 to 200
610 to 630
Tensile Strength: Yield (Proof), MPa 140 to 170
350 to 530

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
410
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 640
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
45
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 180
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1200
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
71 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
330 to 750
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 15 to 20
22 to 23
Strength to Weight: Bending, points 23 to 28
20 to 21
Thermal Diffusivity, mm2/s 84
12
Thermal Shock Resistance, points 6.7 to 8.6
20

Alloy Composition


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Aluminum (Al), % 98.5 to 99.4
0
Boron (B), % 0
0.00050 to 0.0030
Carbon (C), % 0
0.56 to 0.64
Chromium (Cr), % 0
0.4 to 0.6
Copper (Cu), % 0 to 0.1
0
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
97.3 to 98.1
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0 to 0.030
0.75 to 1.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.080
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.050
0