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5657 Aluminum vs. Zamak 5

5657 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
92
Elastic (Young's, Tensile) Modulus, GPa 68
87
Elongation at Break, % 6.6 to 15
6.3
Fatigue Strength, MPa 74 to 88
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 92 to 110
260
Tensile Strength: Ultimate (UTS), MPa 150 to 200
330
Tensile Strength: Yield (Proof), MPa 140 to 170
240

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 660
390
Melting Onset (Solidus), °C 640
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 210
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
26
Electrical Conductivity: Equal Weight (Specific), % IACS 180
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1200
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
19
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 15 to 20
14
Strength to Weight: Bending, points 23 to 28
16
Thermal Diffusivity, mm2/s 84
42
Thermal Shock Resistance, points 6.7 to 8.6
9.9

Alloy Composition


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Aluminum (Al), % 98.5 to 99.4
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.1
0.7 to 1.3
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.6 to 1.0
0.025 to 0.080
Manganese (Mn), % 0 to 0.030
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.080
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
94.3 to 95.7
Residuals, % 0 to 0.050
0