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5754 Aluminum vs. 5454 Aluminum

Both 5754 aluminum and 5454 aluminum are aluminum alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 2.0 to 19
2.3 to 18
Fatigue Strength, MPa 66 to 140
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 120 to 190
140 to 200
Tensile Strength: Ultimate (UTS), MPa 200 to 330
230 to 350
Tensile Strength: Yield (Proof), MPa 80 to 280
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
34
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.7
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1 to 32
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 47 to 580
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 21 to 34
23 to 36
Strength to Weight: Bending, points 28 to 39
30 to 41
Thermal Diffusivity, mm2/s 54
55
Thermal Shock Resistance, points 8.9 to 14
10 to 16

Alloy Composition


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Aluminum (Al), % 94.2 to 97.4
94.5 to 97.1
Chromium (Cr), % 0 to 0.3
0.050 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.4
Magnesium (Mg), % 2.6 to 3.6
2.4 to 3.0
Manganese (Mn), % 0 to 0.5
0.5 to 1.0
Silicon (Si), % 0 to 0.4
0 to 0.25
Titanium (Ti), % 0 to 0.15
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants