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5754 Aluminum vs. 6463 Aluminum

Both 5754 aluminum and 6463 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is 6463 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
42 to 74
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 2.0 to 19
9.0 to 17
Fatigue Strength, MPa 66 to 140
45 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 120 to 190
86 to 150
Tensile Strength: Ultimate (UTS), MPa 200 to 330
140 to 230
Tensile Strength: Yield (Proof), MPa 80 to 280
82 to 200

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 600
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
190 to 210
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
50 to 55
Electrical Conductivity: Equal Weight (Specific), % IACS 110
170 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.7
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1 to 32
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 47 to 580
50 to 300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 21 to 34
14 to 24
Strength to Weight: Bending, points 28 to 39
22 to 31
Thermal Diffusivity, mm2/s 54
79 to 86
Thermal Shock Resistance, points 8.9 to 14
6.3 to 10

Alloy Composition


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Aluminum (Al), % 94.2 to 97.4
97.9 to 99.4
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.15
Magnesium (Mg), % 2.6 to 3.6
0.45 to 0.9
Manganese (Mn), % 0 to 0.5
0 to 0.050
Silicon (Si), % 0 to 0.4
0.2 to 0.6
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.15