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5754 Aluminum vs. EN 1.4611 Stainless Steel

5754 aluminum belongs to the aluminum alloys classification, while EN 1.4611 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is EN 1.4611 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
180
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 2.0 to 19
21
Fatigue Strength, MPa 66 to 140
180
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
78
Shear Strength, MPa 120 to 190
330
Tensile Strength: Ultimate (UTS), MPa 200 to 330
530
Tensile Strength: Yield (Proof), MPa 80 to 280
280

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
970
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
21
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.7
2.5
Embodied Energy, MJ/kg 150
36
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1 to 32
91
Resilience: Unit (Modulus of Resilience), kJ/m3 47 to 580
190
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 21 to 34
19
Strength to Weight: Bending, points 28 to 39
19
Thermal Diffusivity, mm2/s 54
5.7
Thermal Shock Resistance, points 8.9 to 14
18

Alloy Composition


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Aluminum (Al), % 94.2 to 97.4
0 to 0.050
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.3
19 to 22
Copper (Cu), % 0 to 0.1
0 to 0.5
Iron (Fe), % 0 to 0.4
73.3 to 80.8
Magnesium (Mg), % 2.6 to 3.6
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.15
0.2 to 1.0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0