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6005 Aluminum vs. SAE-AISI 8630 Steel

6005 aluminum belongs to the aluminum alloys classification, while SAE-AISI 8630 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6005 aluminum and the bottom bar is SAE-AISI 8630 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 95
160 to 200
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 9.5 to 17
12 to 24
Fatigue Strength, MPa 55 to 95
260 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 120 to 210
340 to 410
Tensile Strength: Ultimate (UTS), MPa 190 to 310
540 to 680
Tensile Strength: Yield (Proof), MPa 100 to 280
360 to 560

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180 to 200
39
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 180
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1180
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27 to 36
78 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 550
340 to 840
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 20 to 32
19 to 24
Strength to Weight: Bending, points 28 to 38
19 to 22
Thermal Diffusivity, mm2/s 74 to 83
10
Thermal Shock Resistance, points 8.6 to 14
18 to 23

Alloy Composition


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Aluminum (Al), % 97.5 to 99
0
Carbon (C), % 0
0.28 to 0.33
Chromium (Cr), % 0 to 0.1
0.4 to 0.6
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
96.8 to 97.9
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0.7 to 0.9
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 0
0.4 to 0.7
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.6 to 0.9
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0