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6012-T4 Aluminum vs. 7204-T4 Aluminum

Both 6012-T4 aluminum and 7204-T4 aluminum are aluminum alloys. Both are furnished in the T4 temper. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 6012-T4 aluminum and the bottom bar is 7204-T4 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 11
13
Fatigue Strength, MPa 55
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130
220
Tensile Strength: Ultimate (UTS), MPa 220
360
Tensile Strength: Yield (Proof), MPa 110
220

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 170
210
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
520
Specific Heat Capacity, J/kg-K 890
880
Thermal Conductivity, W/m-K 160
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
39
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.9
Embodied Carbon, kg CO2/kg material 8.2
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1170
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21
39
Resilience: Unit (Modulus of Resilience), kJ/m3 94
340
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 48
47
Strength to Weight: Axial, points 22
34
Strength to Weight: Bending, points 29
39
Thermal Diffusivity, mm2/s 62
58
Thermal Shock Resistance, points 10
16

Alloy Composition


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Aluminum (Al), % 92.2 to 98
90.5 to 94.8
Bismuth (Bi), % 0 to 0.7
0
Chromium (Cr), % 0 to 0.3
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.5
0 to 0.35
Lead (Pb), % 0.4 to 2.0
0
Magnesium (Mg), % 0.6 to 1.2
1.0 to 2.0
Manganese (Mn), % 0.4 to 1.0
0.2 to 0.7
Silicon (Si), % 0.6 to 1.4
0 to 0.3
Titanium (Ti), % 0 to 0.2
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.3
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15