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6016 Aluminum vs. 4115 Aluminum

Both 6016 aluminum and 4115 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 6016 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55 to 80
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 11 to 27
1.1 to 11
Fatigue Strength, MPa 68 to 89
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 170
71 to 130
Tensile Strength: Ultimate (UTS), MPa 200 to 280
120 to 220
Tensile Strength: Yield (Proof), MPa 110 to 210
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 410
420
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 610
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 210
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 48 to 54
41
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 180
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 47
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 340
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 21 to 29
12 to 23
Strength to Weight: Bending, points 29 to 35
20 to 30
Thermal Diffusivity, mm2/s 77 to 86
66
Thermal Shock Resistance, points 9.1 to 12
5.2 to 9.9

Alloy Composition


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Aluminum (Al), % 96.4 to 98.8
94.6 to 97.4
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.2
0.1 to 0.5
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 0.25 to 0.6
0.1 to 0.5
Manganese (Mn), % 0 to 0.2
0.6 to 1.2
Silicon (Si), % 1.0 to 1.5
1.8 to 2.2
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15