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6016 Aluminum vs. 5457 Aluminum

Both 6016 aluminum and 5457 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 6016 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55 to 80
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 11 to 27
6.0 to 22
Fatigue Strength, MPa 68 to 89
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 170
85 to 130
Tensile Strength: Ultimate (UTS), MPa 200 to 280
130 to 210
Tensile Strength: Yield (Proof), MPa 110 to 210
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 660
660
Melting Onset (Solidus), °C 610
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 210
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 48 to 54
46
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 180
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 47
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 340
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 21 to 29
13 to 21
Strength to Weight: Bending, points 29 to 35
21 to 28
Thermal Diffusivity, mm2/s 77 to 86
72
Thermal Shock Resistance, points 9.1 to 12
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 96.4 to 98.8
97.8 to 99.05
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.2
0 to 0.2
Iron (Fe), % 0 to 0.5
0 to 0.1
Magnesium (Mg), % 0.25 to 0.6
0.8 to 1.2
Manganese (Mn), % 0 to 0.2
0.15 to 0.45
Silicon (Si), % 1.0 to 1.5
0 to 0.080
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1