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6018 Aluminum vs. S42035 Stainless Steel

6018 aluminum belongs to the aluminum alloys classification, while S42035 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6018 aluminum and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.0 to 9.1
18
Fatigue Strength, MPa 85 to 89
260
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 170 to 180
390
Tensile Strength: Ultimate (UTS), MPa 290 to 300
630
Tensile Strength: Yield (Proof), MPa 220 to 230
430

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
810
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
27
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.4
Embodied Energy, MJ/kg 150
34
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 25
100
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 380
460
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 28 to 29
22
Strength to Weight: Bending, points 34 to 35
21
Thermal Diffusivity, mm2/s 65
7.2
Thermal Shock Resistance, points 13
22

Alloy Composition


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Aluminum (Al), % 93.1 to 97.8
0
Bismuth (Bi), % 0.4 to 0.7
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
13.5 to 15.5
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
78.1 to 85
Lead (Pb), % 0.4 to 1.2
0
Magnesium (Mg), % 0.6 to 1.2
0
Manganese (Mn), % 0.3 to 0.8
0 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.2
Nickel (Ni), % 0
1.0 to 2.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.5 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.3 to 0.5
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0