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6025 Aluminum vs. AWS E385

6025 aluminum belongs to the aluminum alloys classification, while AWS E385 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6025 aluminum and the bottom bar is AWS E385.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.8 to 10
34
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 190 to 240
580

Thermal Properties

Latent Heat of Fusion, J/g 410
300
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 550
1390
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 130
14
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.8
8.1
Embodied Carbon, kg CO2/kg material 8.5
5.8
Embodied Energy, MJ/kg 150
79
Embodied Water, L/kg 1160
200

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 19 to 24
20
Strength to Weight: Bending, points 26 to 31
19
Thermal Diffusivity, mm2/s 54
3.6
Thermal Shock Resistance, points 8.2 to 10
15

Alloy Composition


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Aluminum (Al), % 91.7 to 96.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.2
19.5 to 21.5
Copper (Cu), % 0.2 to 0.7
1.2 to 2.0
Iron (Fe), % 0 to 0.7
41.8 to 50.1
Magnesium (Mg), % 2.1 to 3.0
0
Manganese (Mn), % 0.6 to 1.4
1.0 to 2.5
Molybdenum (Mo), % 0
4.2 to 5.2
Nickel (Ni), % 0
24 to 26
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.8 to 1.5
0 to 0.9
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.15
0