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6025-O Aluminum vs. Annealed SAE-AISI M42

6025-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI M42 belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6025-O aluminum and the bottom bar is annealed SAE-AISI M42.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 190
810

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Melting Completion (Liquidus), °C 650
1540
Melting Onset (Solidus), °C 550
1490
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 130
20
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.8
8.2
Embodied Carbon, kg CO2/kg material 8.5
7.4
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1160
140

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 19
28
Strength to Weight: Bending, points 26
24
Thermal Diffusivity, mm2/s 54
5.4
Thermal Shock Resistance, points 8.2
25

Alloy Composition


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Aluminum (Al), % 91.7 to 96.3
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0 to 0.2
3.5 to 4.3
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 0.2 to 0.7
0 to 0.25
Iron (Fe), % 0 to 0.7
76.3 to 81
Magnesium (Mg), % 2.1 to 3.0
0
Manganese (Mn), % 0.6 to 1.4
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.8 to 1.5
0.15 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.15
0