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6060 Aluminum vs. AISI 405 Stainless Steel

6060 aluminum belongs to the aluminum alloys classification, while AISI 405 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is AISI 405 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 9.0 to 16
22
Fatigue Strength, MPa 37 to 70
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 86 to 130
300
Tensile Strength: Ultimate (UTS), MPa 140 to 220
470
Tensile Strength: Yield (Proof), MPa 71 to 170
200

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
820
Melting Completion (Liquidus), °C 660
1530
Melting Onset (Solidus), °C 610
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 210
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 180
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Calomel Potential, mV -710
-210
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
84
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 23
17
Strength to Weight: Bending, points 22 to 30
17
Thermal Diffusivity, mm2/s 85
8.1
Thermal Shock Resistance, points 6.3 to 9.9
16

Alloy Composition


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Aluminum (Al), % 97.9 to 99.3
0.1 to 0.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.050
11.5 to 14.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.1 to 0.3
82.5 to 88.4
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.3 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0