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6060 Aluminum vs. SAE-AISI 4340 Steel

6060 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is SAE-AISI 4340 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 9.0 to 16
12 to 22
Fatigue Strength, MPa 37 to 70
330 to 740
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 86 to 130
430 to 770
Tensile Strength: Ultimate (UTS), MPa 140 to 220
690 to 1280
Tensile Strength: Yield (Proof), MPa 71 to 170
470 to 1150

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 160
430
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
44
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 180
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.7
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1190
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
79 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
590 to 3490
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 14 to 23
24 to 45
Strength to Weight: Bending, points 22 to 30
22 to 33
Thermal Diffusivity, mm2/s 85
12
Thermal Shock Resistance, points 6.3 to 9.9
20 to 38

Alloy Composition


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Aluminum (Al), % 97.9 to 99.3
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0 to 0.050
0.7 to 0.9
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.1 to 0.3
95.1 to 96.3
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0.6 to 0.8
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.3 to 0.6
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0