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6060 Aluminum vs. S30415 Stainless Steel

6060 aluminum belongs to the aluminum alloys classification, while S30415 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is S30415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 16
45
Fatigue Strength, MPa 37 to 70
300
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 86 to 130
470
Tensile Strength: Ultimate (UTS), MPa 140 to 220
670
Tensile Strength: Yield (Proof), MPa 71 to 170
330

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 160
940
Melting Completion (Liquidus), °C 660
1410
Melting Onset (Solidus), °C 610
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 210
21
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.1
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
250
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 23
24
Strength to Weight: Bending, points 22 to 30
22
Thermal Diffusivity, mm2/s 85
5.6
Thermal Shock Resistance, points 6.3 to 9.9
15

Alloy Composition


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Aluminum (Al), % 97.9 to 99.3
0
Carbon (C), % 0
0.040 to 0.060
Cerium (Ce), % 0
0.030 to 0.080
Chromium (Cr), % 0 to 0.050
18 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.1 to 0.3
67.8 to 71.8
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 0.8
Nickel (Ni), % 0
9.0 to 10
Nitrogen (N), % 0
0.12 to 0.18
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.3 to 0.6
1.0 to 2.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0