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6060 Aluminum vs. S35135 Stainless Steel

6060 aluminum belongs to the aluminum alloys classification, while S35135 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is S35135 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 16
34
Fatigue Strength, MPa 37 to 70
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 86 to 130
390
Tensile Strength: Ultimate (UTS), MPa 140 to 220
590
Tensile Strength: Yield (Proof), MPa 71 to 170
230

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 610
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.3
6.8
Embodied Energy, MJ/kg 150
94
Embodied Water, L/kg 1190
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
160
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 14 to 23
20
Strength to Weight: Bending, points 22 to 30
19
Thermal Shock Resistance, points 6.3 to 9.9
13

Alloy Composition


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Aluminum (Al), % 97.9 to 99.3
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.050
20 to 25
Copper (Cu), % 0 to 0.1
0 to 0.75
Iron (Fe), % 0.1 to 0.3
28.3 to 45
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
4.0 to 4.8
Nickel (Ni), % 0
30 to 38
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.3 to 0.6
0.6 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0.4 to 1.0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0