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6061 Aluminum vs. EN 1.4658 Stainless Steel

6061 aluminum belongs to the aluminum alloys classification, while EN 1.4658 stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is EN 1.4658 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
210
Elongation at Break, % 3.4 to 20
28
Fatigue Strength, MPa 58 to 110
530
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 84 to 210
580
Tensile Strength: Ultimate (UTS), MPa 130 to 410
900
Tensile Strength: Yield (Proof), MPa 76 to 370
730

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 24
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
25
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.5
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
240
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
1280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 42
32
Strength to Weight: Bending, points 21 to 45
26
Thermal Diffusivity, mm2/s 68
4.3
Thermal Shock Resistance, points 5.7 to 18
24

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.040 to 0.35
26 to 29
Cobalt (Co), % 0
0.5 to 2.0
Copper (Cu), % 0.15 to 0.4
0 to 1.0
Iron (Fe), % 0 to 0.7
50.9 to 63.7
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.5
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0
5.5 to 9.5
Nitrogen (N), % 0
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.4 to 0.8
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0