6061 Aluminum vs. PPSU
6061 aluminum and PPSU belong to fundamentally different material chemistries. 6061 aluminum is a metal, while PPSU is a polymeric material. Therefore, their performance will be even more dissimilar than would be suggested by the difference in properties. There are 14 material properties with values for both materials. Properties with values for just one material (35, in this case) are not shown.
For each property being compared, the top bar is 6061 aluminum and the bottom bar is PPSU.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 69 | |
| 3.6 |
| Elongation at Break, % | 3.4 to 20 | |
| 26 |
| Tensile Strength: Ultimate (UTS), MPa | 130 to 410 | |
| 95 |
Thermal Properties
| Maximum Temperature: Mechanical, °C | 170 | |
| 160 |
| Specific Heat Capacity, J/kg-K | 900 | |
| 970 |
| Thermal Conductivity, W/m-K | 170 | |
| 0.24 |
| Thermal Expansion, µm/m-K | 24 | |
| 45 |
Otherwise Unclassified Properties
| Density, g/cm3 | 2.7 | |
| 1.4 |
Common Calculations
| Stiffness to Weight: Axial, points | 14 | |
| 1.4 |
| Stiffness to Weight: Bending, points | 50 | |
| 36 |
| Strength to Weight: Axial, points | 13 to 42 | |
| 19 |
| Strength to Weight: Bending, points | 21 to 45 | |
| 33 |
| Thermal Diffusivity, mm2/s | 68 | |
| 0.17 |
| Thermal Shock Resistance, points | 5.7 to 18 | |
| 42 |