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6061 Aluminum vs. S44626 Stainless Steel

6061 aluminum belongs to the aluminum alloys classification, while S44626 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is S44626 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 3.4 to 20
23
Fatigue Strength, MPa 58 to 110
230
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Shear Strength, MPa 84 to 210
340
Tensile Strength: Ultimate (UTS), MPa 130 to 410
540
Tensile Strength: Yield (Proof), MPa 76 to 370
350

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.9
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
110
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
300
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 13 to 42
19
Strength to Weight: Bending, points 21 to 45
19
Thermal Diffusivity, mm2/s 68
4.6
Thermal Shock Resistance, points 5.7 to 18
18

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0.040 to 0.35
25 to 27
Copper (Cu), % 0.15 to 0.4
0 to 0.2
Iron (Fe), % 0 to 0.7
68.1 to 74.1
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 0.75
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
0 to 0.5
Nitrogen (N), % 0
0 to 0.040
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 0.75
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0.2 to 1.0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0