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6061-T6 Aluminum vs. Die Cast ZA-8

6061-T6 aluminum belongs to the aluminum alloys classification, while die cast ZA-8 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061-T6 aluminum and the bottom bar is die cast ZA-8.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 93
100
Elastic (Young's, Tensile) Modulus, GPa 69
86
Elongation at Break, % 10
8.0
Fatigue Strength, MPa 96
100
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 26
34
Shear Strength, MPa 210
280
Tensile Strength: Ultimate (UTS), MPa 310
370
Tensile Strength: Yield (Proof), MPa 270
290

Thermal Properties

Latent Heat of Fusion, J/g 400
110
Maximum Temperature: Mechanical, °C 170
100
Melting Completion (Liquidus), °C 650
400
Melting Onset (Solidus), °C 580
380
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 170
120
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
28
Electrical Conductivity: Equal Weight (Specific), % IACS 140
40

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
6.3
Embodied Carbon, kg CO2/kg material 8.3
3.3
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1180
420

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 30
28
Resilience: Unit (Modulus of Resilience), kJ/m3 520
490
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 31
17
Strength to Weight: Bending, points 37
18
Thermal Diffusivity, mm2/s 68
42
Thermal Shock Resistance, points 14
13

Alloy Composition

Aluminum (Al), % 95.9 to 98.6
8.0 to 8.8
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0.040 to 0.35
0
Copper (Cu), % 0.15 to 0.4
0.8 to 1.3
Iron (Fe), % 0 to 0.7
0 to 0.075
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0.8 to 1.2
0.015 to 0.030
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.4 to 0.8
0 to 0.045
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
89.7 to 91.2
Residuals, % 0 to 0.15
0