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6061-T651 Aluminum vs. 8090-T651 Aluminum

Both 6061-T651 aluminum and 8090-T651 aluminum are aluminum alloys. Both are furnished in the T651 temper. They have a very high 98% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 6061-T651 aluminum and the bottom bar is 8090-T651 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
67
Elongation at Break, % 11
3.5
Fatigue Strength, MPa 95
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Tensile Strength: Ultimate (UTS), MPa 320
470
Tensile Strength: Yield (Proof), MPa 270
400

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 580
600
Specific Heat Capacity, J/kg-K 900
960
Thermal Conductivity, W/m-K 170
95
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
20
Electrical Conductivity: Equal Weight (Specific), % IACS 140
66

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33
16
Resilience: Unit (Modulus of Resilience), kJ/m3 520
1160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 32
47
Strength to Weight: Bending, points 38
49
Thermal Diffusivity, mm2/s 68
36
Thermal Shock Resistance, points 14
21

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
93 to 98.4
Chromium (Cr), % 0.040 to 0.35
0 to 0.1
Copper (Cu), % 0.15 to 0.4
1.0 to 1.6
Iron (Fe), % 0 to 0.7
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0.8 to 1.2
0.6 to 1.3
Manganese (Mn), % 0 to 0.15
0 to 0.1
Silicon (Si), % 0.4 to 0.8
0 to 0.2
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0 to 0.15
0 to 0.15