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6063 Aluminum vs. 4045 Aluminum

Both 6063 aluminum and 4045 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 7.3 to 21
2.3
Fatigue Strength, MPa 39 to 95
45
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 70 to 190
69
Tensile Strength: Ultimate (UTS), MPa 110 to 300
120
Tensile Strength: Yield (Proof), MPa 49 to 270
64

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 620
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 220
170
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
45
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
160

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.3
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
29
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
54
Strength to Weight: Axial, points 11 to 31
13
Strength to Weight: Bending, points 18 to 37
21
Thermal Diffusivity, mm2/s 79 to 89
74
Thermal Shock Resistance, points 4.8 to 13
5.7

Alloy Composition


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Aluminum (Al), % 97.5 to 99.4
87.4 to 91
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0 to 0.3
Iron (Fe), % 0 to 0.35
0 to 0.8
Magnesium (Mg), % 0.45 to 0.9
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.050
Silicon (Si), % 0.2 to 0.6
9.0 to 11
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.1
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15