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6063 Aluminum vs. 5657 Aluminum

Both 6063 aluminum and 5657 aluminum are aluminum alloys. Their average alloy composition is basically identical. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 7.3 to 21
6.6 to 15
Fatigue Strength, MPa 39 to 95
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 70 to 190
92 to 110
Tensile Strength: Ultimate (UTS), MPa 110 to 300
150 to 200
Tensile Strength: Yield (Proof), MPa 49 to 270
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 620
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 220
210
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
54
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1190
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
140 to 200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11 to 31
15 to 20
Strength to Weight: Bending, points 18 to 37
23 to 28
Thermal Diffusivity, mm2/s 79 to 89
84
Thermal Shock Resistance, points 4.8 to 13
6.7 to 8.6

Alloy Composition


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Aluminum (Al), % 97.5 to 99.4
98.5 to 99.4
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.35
0 to 0.1
Magnesium (Mg), % 0.45 to 0.9
0.6 to 1.0
Manganese (Mn), % 0 to 0.1
0 to 0.030
Silicon (Si), % 0.2 to 0.6
0 to 0.080
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.050