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6063 Aluminum vs. ZA-27

6063 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 27% of their average alloy composition in common, which, by itself, doesn't mean much. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
100 to 120
Elastic (Young's, Tensile) Modulus, GPa 68
78
Elongation at Break, % 7.3 to 21
2.0 to 4.5
Fatigue Strength, MPa 39 to 95
110 to 170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
31
Shear Strength, MPa 70 to 190
230 to 330
Tensile Strength: Ultimate (UTS), MPa 110 to 300
400 to 430
Tensile Strength: Yield (Proof), MPa 49 to 270
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 400
130
Maximum Temperature: Mechanical, °C 160
120
Melting Completion (Liquidus), °C 650
480
Melting Onset (Solidus), °C 620
380
Specific Heat Capacity, J/kg-K 900
530
Thermal Conductivity, W/m-K 190 to 220
130
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
30
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
53

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
5.0
Embodied Carbon, kg CO2/kg material 8.3
4.2
Embodied Energy, MJ/kg 150
80
Embodied Water, L/kg 1190
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
420 to 890
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
28
Strength to Weight: Axial, points 11 to 31
22 to 24
Strength to Weight: Bending, points 18 to 37
24 to 25
Thermal Diffusivity, mm2/s 79 to 89
47
Thermal Shock Resistance, points 4.8 to 13
14 to 15

Alloy Composition


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Aluminum (Al), % 97.5 to 99.4
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
2.0 to 2.5
Iron (Fe), % 0 to 0.35
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0.45 to 0.9
0.010 to 0.020
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.2 to 0.6
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
69.3 to 73
Residuals, % 0 to 0.15
0