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6063A-O Aluminum vs. 7204-O Aluminum

Both 6063A-O aluminum and 7204-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 6063A-O aluminum and the bottom bar is 7204-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 18
13
Fatigue Strength, MPa 58
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 78
130
Tensile Strength: Ultimate (UTS), MPa 130
220
Tensile Strength: Yield (Proof), MPa 55
120

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 160
210
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 620
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 200
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 53
39
Electrical Conductivity: Equal Weight (Specific), % IACS 180
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.9
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 18
25
Resilience: Unit (Modulus of Resilience), kJ/m3 22
110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 13
21
Strength to Weight: Bending, points 21
28
Thermal Diffusivity, mm2/s 83
58
Thermal Shock Resistance, points 5.6
9.4

Alloy Composition


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Aluminum (Al), % 97.5 to 99
90.5 to 94.8
Chromium (Cr), % 0 to 0.050
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0.15 to 0.35
0 to 0.35
Magnesium (Mg), % 0.6 to 0.9
1.0 to 2.0
Manganese (Mn), % 0 to 0.15
0.2 to 0.7
Silicon (Si), % 0.3 to 0.6
0 to 0.3
Titanium (Ti), % 0 to 0.1
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.15
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15