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6065 Aluminum vs. 5026 Aluminum

Both 6065 aluminum and 5026 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 4.5 to 11
5.1 to 11
Fatigue Strength, MPa 96 to 110
94 to 140
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190 to 230
150 to 180
Tensile Strength: Ultimate (UTS), MPa 310 to 400
260 to 320
Tensile Strength: Yield (Proof), MPa 270 to 380
120 to 250

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
210
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
510
Specific Heat Capacity, J/kg-K 890
890
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
31
Electrical Conductivity: Equal Weight (Specific), % IACS 140
99

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.4
8.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1200
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
15 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
100 to 440
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
49
Strength to Weight: Axial, points 31 to 40
26 to 32
Strength to Weight: Bending, points 36 to 43
33 to 37
Thermal Diffusivity, mm2/s 67
52
Thermal Shock Resistance, points 14 to 18
11 to 14

Alloy Composition


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Aluminum (Al), % 94.4 to 98.2
88.2 to 94.7
Bismuth (Bi), % 0.5 to 1.5
0
Chromium (Cr), % 0 to 0.15
0 to 0.3
Copper (Cu), % 0.15 to 0.4
0.1 to 0.8
Iron (Fe), % 0 to 0.7
0.2 to 1.0
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
3.9 to 4.9
Manganese (Mn), % 0 to 0.15
0.6 to 1.8
Silicon (Si), % 0.4 to 0.8
0.55 to 1.4
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 1.0
Zirconium (Zr), % 0 to 0.15
0 to 0.3
Residuals, % 0 to 0.15
0 to 0.15