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6065 Aluminum vs. 6025 Aluminum

Both 6065 aluminum and 6025 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 4.5 to 11
2.8 to 10
Fatigue Strength, MPa 96 to 110
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190 to 230
110 to 140
Tensile Strength: Ultimate (UTS), MPa 310 to 400
190 to 240
Tensile Strength: Yield (Proof), MPa 270 to 380
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
550
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
33
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.4
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1200
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 31 to 40
19 to 24
Strength to Weight: Bending, points 36 to 43
26 to 31
Thermal Diffusivity, mm2/s 67
54
Thermal Shock Resistance, points 14 to 18
8.2 to 10

Alloy Composition


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Aluminum (Al), % 94.4 to 98.2
91.7 to 96.3
Bismuth (Bi), % 0.5 to 1.5
0
Chromium (Cr), % 0 to 0.15
0 to 0.2
Copper (Cu), % 0.15 to 0.4
0.2 to 0.7
Iron (Fe), % 0 to 0.7
0 to 0.7
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
2.1 to 3.0
Manganese (Mn), % 0 to 0.15
0.6 to 1.4
Silicon (Si), % 0.4 to 0.8
0.8 to 1.5
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.5
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0 to 0.15