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6065 Aluminum vs. AISI 304L Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while AISI 304L stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is AISI 304L stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
6.7 to 46
Fatigue Strength, MPa 96 to 110
170 to 430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 190 to 230
370 to 680
Tensile Strength: Ultimate (UTS), MPa 310 to 400
540 to 1160
Tensile Strength: Yield (Proof), MPa 270 to 380
190 to 870

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 180
540
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
16
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
3.1
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1200
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
71 to 240
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
92 to 1900
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
19 to 41
Strength to Weight: Bending, points 36 to 43
19 to 31
Thermal Diffusivity, mm2/s 67
4.2
Thermal Shock Resistance, points 14 to 18
12 to 25

Alloy Composition


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Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
18 to 20
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
65 to 74
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Nickel (Ni), % 0
8.0 to 12
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.4 to 0.8
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0