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6065 Aluminum vs. EN 1.4415 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while EN 1.4415 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is EN 1.4415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
17 to 20
Fatigue Strength, MPa 96 to 110
470 to 510
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 190 to 230
520 to 570
Tensile Strength: Ultimate (UTS), MPa 310 to 400
830 to 930
Tensile Strength: Yield (Proof), MPa 270 to 380
730 to 840

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
790
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 170
19
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 8.4
3.6
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1200
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
150 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
1350 to 1790
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
29 to 33
Strength to Weight: Bending, points 36 to 43
25 to 27
Thermal Diffusivity, mm2/s 67
5.1
Thermal Shock Resistance, points 14 to 18
30 to 34

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
11.5 to 13.5
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
75.9 to 82.4
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 0.5
Molybdenum (Mo), % 0
1.5 to 2.5
Nickel (Ni), % 0
4.5 to 6.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0 to 0.010
Vanadium (V), % 0
0.1 to 0.5
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0

Comparable Variants