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6065 Aluminum vs. EN 1.4905 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while EN 1.4905 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is EN 1.4905 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 4.5 to 11
19
Fatigue Strength, MPa 96 to 110
330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190 to 230
460
Tensile Strength: Ultimate (UTS), MPa 310 to 400
740
Tensile Strength: Yield (Proof), MPa 270 to 380
510

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
660
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 590
1440
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 170
26
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
3.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
4.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 8.4
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1200
90

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
130
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
680
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 31 to 40
26
Strength to Weight: Bending, points 36 to 43
23
Thermal Diffusivity, mm2/s 67
7.0
Thermal Shock Resistance, points 14 to 18
25

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0 to 0.040
Bismuth (Bi), % 0.5 to 1.5
0
Boron (B), % 0
0.00050 to 0.0050
Carbon (C), % 0
0.090 to 0.13
Chromium (Cr), % 0 to 0.15
8.5 to 9.5
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
86.2 to 88.8
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0.3 to 0.6
Molybdenum (Mo), % 0
0.9 to 1.1
Nickel (Ni), % 0
0.1 to 0.4
Niobium (Nb), % 0
0.060 to 0.1
Nitrogen (N), % 0
0.050 to 0.090
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0.4 to 0.8
0.1 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.1
0
Tungsten (W), % 0
0.9 to 1.1
Vanadium (V), % 0
0.18 to 0.25
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0